Copy Exactly!
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Copy Exactly! is a factory strategy model developed by the computer chip manufacturer, Intel, to build new manufacturing facilities with high capacity practices already in place.[1]
Information
The Copy Exactly! methodology focuses on matching the manufacturing site to the development site. Matching occurs at all levels for physical inputs and statistically-matched responses (outputs). This process enables continuous matching over time by using coordinated changes, audits, process control systems, and joint Fab management structures[clarification needed]. Physical inputs such as equipment configuration, chemical purity, facilities, and equipment hookups derive from the same specifications. In-line processes or equipment monitors that predict product performance, yield, or reliability must match at all levels.
Similar Uses
A123, a US company that makes lithium-ion batteries, has recently repatriated its manufacturing operations after years of producing in South Korea and China. To facilitate the move, the company also used a “copy exactly” strategy. South Korean operations were replicated on a larger scale in the United States with the help of a team of South Korean engineers who were extremely familiar with the production process.
References
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