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Ford-Utilimaster FFV

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Ford-Utilimaster Flexible Fuel Vehicle
A 2000 FFV of the United States Postal Service, seen in Mount Lebanon, Pennsylvania, in August 2020.
Overview
ManufacturerUtilimaster
Also calledUSPS Mail truck
Production1999–2001
Assembly
Body and chassis
ClassMail truck
RelatedFord Explorer
Powertrain
Engine4.0 L (244 cu in) Cologne V6
Transmission5-speed Ford 5R55E automatic[1]
Chronology
PredecessorGrumman LLV
SuccessorOshkosh NGDV

The Ford-Utilimaster Flexible Fuel Vehicle (FFV) is an American light transport truck model, designed as a mail truck for the United States Postal Service, which is its primary user. It was built as a partnership between Ford Motor Company, which supplies a stripped-down Ford Explorer chassis and drivetrain, and Utilimaster, which builds the aluminum body and integrates it with the chassis. The FFV can operate with either unleaded gasoline or E85 ethanol-blended fuel using Ford's 4.0L Cologne SOHC V6 engine.

The FFV is similar in appearance to and has the same purpose as the earlier Grumman LLV; it can be distinguished from the LLV by the presence of a cargo-area window behind the street-side sliding door of the FFV.

History

FFVs were acquired in 2000 and 2001 after the Energy Policy Act of 1992 went into effect, requiring that 75% of federal fleet acquisitions were alternative fuel vehicles in fiscal year 1999.[2]: 9  The per-unit cost of the FFV in 2001 was US$20,537 (equivalent to $36,500 in 2024).[2]: 12 

The first FFV was completed on December 17, 1999.[3] The initial contract for 10,000 FFVs was completed in September 2000.[4] The total order was for 21,275 FFVs.[5] In 2010, the USPS owned 21,137 FFVs, compared to 141,319 LLVs.[2]: 12 

Technical

FFV operating in St Louis; note cargo area window

The right-hand drive Explorer chassis were built at Ford's St. Louis Assembly Plant, including an aluminum dash panel; the completed chassis were shipped to Utilimaster's Wakarusa, Indiana plant for final assembly.[1] The ladder frame chassis had a C-shaped cross section and six cross-members.[1] At 17 ft (5.2 m) long, it is approximately 2 ft (0.61 m) longer than an LLV.[6]

The FFV was equipped with a 3:55:1 final drive limited-slip rear axle, powered by the 4.0L Cologne V6 through a 5-speed automatic transmission. The engine had a peak output of 160 hp (120 kW) at 4,000 RPM and 225 lb⋅ft (305 N⋅m) at 2,750 RPM. It rides on 15 in (380 mm) steel wheels and LT195/75R15C tires.[1] At the time they were acquired, the only flexible fuel-capable engines were 6-cylinder types, which proved to be heavier and less fuel efficient than the 4-cylinder engines in the LLVs; in addition, E85 has less energy than gasoline, by volume, and it was estimated the USPS used 587,000 US gal (2,220,000 L) of E85 in fiscal year 2010 at a cost premium of US$135,700 (equivalent to $195,700 in 2024) compared to using gasoline vehicles.[2]: 19 

The cargo-area window was added to improve visibility.[3]

References

  1. ^ a b c d "Ford Motor Company and Utilimaster Deliver For the United States Postal Service" (Press release). Ford Motor Company. 23 July 1999. Retrieved 6 February 2023.
  2. ^ a b c d United States Postal Service: Strategy Needed to Address Aging Delivery Fleet, GAO 11-386 (Report). United States Government Accountability Office. May 2011. Retrieved 6 February 2023.
  3. ^ a b "Debut USPS vehicle". Nappanee Advance-News. December 22, 1999. Retrieved 6 February 2023.
  4. ^ "Landmark Reached in Production of New Postal Truck" (Press release). Utilimaster Corporation. September 22, 2000. Retrieved 6 February 2023.
  5. ^ "Delivering the Goods". Industry Today. August 26, 2000. Retrieved 6 February 2023.
  6. ^ "Appendix A: Mirror Adjustment Station" (PDF). Safe Driver Program, Handbook EL-804 (PDF) (Report). United States Postal Service. June 2013. Retrieved 6 February 2023.